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Helmet Suspension – Pin Type (Standard Adjustment)
Product Overview
Pinlock Type Suspension
The Pinlock Type Suspension is a standard internal headgear system designed for installation inside industrial safety helmets (hard hats). This suspension system uses a pin-lock size adjustment mechanism, allowing users to manually set the helmet size by engaging adjustment pins into predefined slots.
Pin-type helmet suspensions are widely used in construction, oil & gas, manufacturing, utilities, and general industrial environments where reliable head protection, simplicity, and cost-effective maintenance are required. The suspension plays a critical role in absorbing impact energy, maintaining helmet stability, and ensuring correct helmet positioning during work activities.
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Key Features
- Pin-lock adjustment system for secure size setting
- Multi-point suspension design for balanced weight distribution
- Lightweight and flexible construction
- Central crown support for impact energy dispersion
- Smooth, rounded edges for wearer comfort
- Easy installation into compatible helmet shells
- Low-maintenance and durable design
Material & Construction
- Suspension Frame: High-quality polyethylene (PE) or engineered plastic
- Support Arms: Flexible molded plastic for shock absorption
- Headband: Smooth, skin-friendly plastic band
- Crown Support: Integrated multi-arm structure
- Finish: Semi-transparent / natural finish for durability and cleanliness
Design & Structure
- Circular headband with multiple pin adjustment slots
- Star-shaped internal support structure for uniform load distribution
- Secure pin locking points to prevent unintended size changes
- Lightweight construction to reduce neck fatigue
- Designed to maintain proper clearance between head and helmet shell
Functional Benefits
- Maintains correct helmet fit and balance
- Absorbs and distributes impact forces effectively
- Reduces pressure points on the head
- Enhances comfort during extended wear
- Extends helmet service life through replaceable suspension system
Compatibility
- Suitable for most standard industrial safety helmets with pin-type mounting points
- Compatible with construction, industrial, and general-purpose hard hats
- Designed for helmets without ratchet adjustment systems
Applications
- Construction sites
- Oil & gas facilities
- Petrochemical and chemical plants
- Manufacturing units
- Utilities and maintenance operations
- Warehouses and logistics facilities
Safety & Compliance
- Designed to support industrial head protection requirements
- Functions as a critical component of certified safety helmets
- Must be used only with approved helmet shells
- Regular inspection recommended to ensure performance
Installation & Adjustment
- Insert the suspension frame into the helmet shell slots
- Align suspension pins with the desired size holes
- Secure pins firmly into position
- Verify helmet stability and comfort before use
Maintenance & Care
- Clean using mild soap and clean water
- Inspect regularly for cracks, deformation, or wear
- Replace suspension if pins or support arms are damaged
- Store away from direct sunlight and excessive heat
Packaging
- Supplied as individual pin-type helmet suspension units
- Bulk packing available for industrial supply and distribution
Advantages
- Simple and reliable adjustment mechanism
- Cost-effective replacement solution
- Lightweight and comfortable
- Durable for daily industrial use
The Pinlock Type Suspensionis a dependable and economical internal headgear solution that ensures proper fit, comfort, and impact protection for industrial safety helmets.


















