Description
Helmet Suspension – Ratchet Type (6-Point Adjustment)
Product Overview
Helmet Suspension Ratchet Type
The Helmet Suspension Ratchet Type is a high-performance internal headgear system designed to be fitted inside industrial safety helmets (hard hats). Its primary function is to provide secure head retention, enhanced comfort, and effective impact energy distribution during use. This ratchet-type suspension allows precise size adjustment, ensuring a stable and comfortable fit for a wide range of head sizes.
This suspension system is suitable for demanding industrial environments such as construction sites, oil & gas facilities, petrochemical plants, manufacturing units, and maintenance operations where prolonged helmet use and high safety standards are required.
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Key Features
- Ratchet adjustment mechanism for quick and accurate fit
- 6-point suspension design for improved impact absorption
- Ergonomically contoured headband for superior comfort
- Perforated sweatband for ventilation and moisture control
- Lightweight yet durable construction
- Easy installation and removal from compatible helmets
- Secure locking system to prevent loosening during work
Material & Construction
- Headband: High-density polyethylene (HDPE) / durable engineered plastic
- Suspension Straps: High-strength woven textile
- Sweatband: Soft, perforated synthetic leather or EVA padding
- Ratchet Knob: Impact-resistant plastic
- Finish: Smooth, skin-friendly surface for extended wear
Design Details
- Ratchet knob located at the rear for one-hand adjustment
- Flexible suspension arms to evenly distribute helmet weight
- Central crown pad for enhanced shock absorption
- Ventilated sweatband to reduce heat buildup
- Adjustable nape strap for improved stability
Functional Benefits
- Ensures correct helmet positioning for maximum protection
- Reduces pressure points during long working hours
- Improves helmet stability during movement and bending
- Enhances overall worker comfort and compliance
- Extends the service life of safety helmets by allowing suspension replacement
Compatibility
- Designed to fit most standard industrial safety helmets
- Suitable for helmets used in construction, utilities, oil & gas, and industrial maintenance
- Compatible with helmets supporting ratchet-type suspension systems
Applications
- Construction and infrastructure projects
- Oil & gas and petrochemical industries
- Power plants and utilities
- Manufacturing facilities
- Maintenance, shutdown, and inspection work
Safety & Compliance
- Designed to meet general industrial head protection requirements
- Supports compliance with common helmet safety standards (when installed in certified helmets)
- Intended for use as a replacement or upgrade suspension system
Installation & Adjustment
- Remove the existing suspension from the helmet shell (if applicable)
- Secure the ratchet suspension into the helmet mounting points
- Adjust the ratchet knob to achieve a snug and comfortable fit
- Ensure the helmet sits level on the head and does not move excessively
Maintenance & Care
- Clean regularly using mild soap and water
- Inspect straps, ratchet mechanism, and sweatband for wear or damage
- Replace suspension if cracks, fraying, or malfunction is observed
- Store in a cool, dry place away from direct sunlight
Packaging
- Supplied as individual ratchet-type helmet suspension units
- Bulk packaging available for industrial supply orders
Key Advantages
- Quick size adjustment without removing the helmet
- Improved comfort for long-duration use
- Reliable and durable design for harsh environments
- Cost-effective helmet maintenance solution
The Helmet Suspension – Ratchet Type is an essential replacement component that enhances comfort, safety, and usability of industrial safety helmets in demanding work environments.
