Description
SAFETY PADLOCK 76MM
The Safety Padlock 76mm shackle length is a specialized industrial-grade lock designed for Lockout/Tagout (LOTO) safety applications, where extended reach and higher clearance are required. This model is particularly useful in situations where standard padlocks cannot accommodate larger locking points, such as multiple-hasp lockouts, deep panels, oversized valves, and industrial switchgear systems.
Engineered with a high-strength reinforced nylon body and available in multiple shackle materials (steel, stainless steel, and nylon), this padlock ensures exceptional durability, safety, and performance even in the most demanding environments. Its extended shackle provides flexibility for complex lockout scenarios while maintaining strict safety compliance.
The product is designed to prevent accidental machine start-up, energy release, or unauthorized access during maintenance and servicing operations. With its advanced safety features like key retaining mechanism, multiple keying options, and high-temperature resistance, this padlock is an essential tool for industrial safety programs.
Whether used in electrical maintenance, heavy industries, oil & gas sectors, or manufacturing facilities, the 76mm safety padlock ensures maximum worker protection and operational control.
Key Features SAFETY PADLOCK 76MM
1. Extended 76mm Shackle Length
The defining feature of this padlock is its 76mm long shackle, which provides:
- Greater reach for large lockout points
- Ability to lock multiple devices simultaneously
- Enhanced flexibility in complex applications
- Ideal for deep or oversized locking points
This makes it highly suitable for industrial lockout scenarios where standard padlocks are insufficient.
2. Reinforced STEEL Lock Body
The body is made from engineering-grade reinforced nylon, offering:
- High durability and impact resistance
- Lightweight and easy handling
- Non-conductive properties for electrical safety
- Resistance to deformation and cracking
This ensures safe use in both mechanical and electrical environments.
3. Multiple Shackle Material Options
The padlock is available with different shackle materials to suit various operational conditions:
Steel Shackle (S)
- High strength and durability
- Chrome-plated for corrosion resistance
- Ideal for general industrial applications
Stainless Steel Shackle (SS)
- Superior corrosion resistance
- Suitable for humid, coastal, and chemical environments
- Long-lasting performance
Additional Options (as per specification):
- Aluminum Shackle (A)
- Brass Shackle (B)
4. Key Retaining Safety Mechanism
The padlock includes a key retaining system, ensuring:
- The key cannot be removed when the lock is open
- Prevents accidental unlocking or unsecured conditions
- Enhances safety compliance in LOTO procedures
5. Wide Temperature Resistance
Designed for extreme environments:
- Operating range: -20°C to +120°C
This ensures reliable performance in:
- Cold storage facilities
- Outdoor installations
- High-temperature industrial zones
6. Multiple Keying Systems
The padlock supports various keying configurations:
- Keyed Alike (KA) – One key operates multiple locks
- Keyed Different (KD) – Each lock has a unique key
- Master Keyed (MK) – Individual keys + master access
- Grand Master Key (GMK) – Multiple groups controlled centrally
This flexibility supports both small teams and large industrial operations.
7. High Visibility and Identification
- Available in multiple colors
- Easy identification of lock ownership
- Supports safety coding systems
8. Customization Options
- Laser printing
- Logo engraving
- Numbering systems
Useful for:
- Company branding
- Employee identification
- Department labeling
9. Durable Construction
- Resistant to impact, wear, and environmental stress
- Long service life
- Reliable locking mechanism
10. Ergonomic Design
- Smooth locking/unlocking operation
- Easy grip and handling
- Suitable for daily industrial use
Specifications SAFETY PADLOCK 76MM
| Parameter | Details |
|---|---|
| Product Name | Safety Padlock |
| Shackle Length | 76 mm |
| Body Material | Reinforced Nylon |
| Shackle Material Options | Steel / Stainless Steel / Nylon / Aluminum / Brass |
| Temperature Range | -20°C to +120°C |
| Key System | KA / KD / MK / GMK |
| Locking Mechanism | Key Retaining |
| Corrosion Resistance | Yes |
| Electrical Insulation | Yes (Nylon variant) |
| Customization | Laser printing / engraving |
| Color Options | Multiple |
| Key Supply | 1 Key per Lock |
Part Number Variants SAFETY PADLOCK 76MM
Steel Shackle Models:
- KA-P76S → Keyed Alike
- KD-P76S → Keyed Different
- MK-P76S → Master Key
- GMK-P76S → Grand Master Key
Stainless Steel Shackle Models:
- KA-P76SS
- KD-P76SS
- MK-P76SS
- GMK-P76SS
Applications SAFETY PADLOCK 76MM
1. Electrical Lockout Systems
- Circuit breaker lockouts
- Panel isolation
- Transformer safety
2. Industrial Machinery
- Maintenance shutdown
- Equipment servicing
- Preventing accidental startup
3. Oil & Gas Industry
- Hazardous environments
- Corrosion-prone areas
- Safety-critical operations
4. Chemical Plants
- Exposure to harsh chemicals
- High safety requirements
5. Construction & Infrastructure
- Temporary lockout systems
- Site safety management
6. Manufacturing Facilities
- Assembly line safety
- Equipment control
Safety Benefits SAFETY PADLOCK 76MM
- Prevents accidental energization
- Protects workers during maintenance
- Reduces workplace accidents
- Improves safety compliance
- Enhances operational control
Installation & Usage SAFETY PADLOCK 76MM
- Identify the energy source or equipment
- Place the padlock through the lockout device
- Secure the lock fully
- Retain the key during maintenance
- Remove only after safety clearance
Compliance & Standards
Designed to meet:
- Lockout/Tagout (LOTO) safety procedures
- Industrial safety requirements
- Workplace hazard control guidelines
Packaging
- Standard: 1 Piece per lock (1 key/lock)
- Bulk packaging available upon request
Maintenance & Care
- Keep clean and dry
- Avoid excessive force
- Periodically lubricate
- Store properly when not in use
Advantages SAFETY PADLOCK 76MM
- Extended shackle for flexibility
- High durability and reliability
- Multiple safety features
- Wide application range
- Customizable design
- Cost-effective solution
Conclusion
The Safety Padlock – 76mm Shackle Length is a premium industrial safety solution designed for advanced lockout applications. With its extended reach, robust construction, and versatile configurations, it ensures maximum protection, flexibility, and reliability in demanding environments.
This padlock is an essential component of any effective safety program, helping organizations maintain compliance, protect workers, and ensure smooth operational control.














