Description
Americass Safety Products – P38P Plastic Shackle Safety Padlock (38mm, 1 Key/1 Lock)
1. PRODUCT OVERVIEW
The Americass P38P Plastic Shackle Safety Padlock is a premium-quality lockout tagout (LOTO) device designed for safety isolation in industrial environments. With a 38mm non-conductive nylon PA66 shackle, a high-durability nylon PA6 body, and a precision-engineered zinc alloy cylinder, the P38P ensures maximum electrical insulation, chemical resistance, and long-term performance in demanding workplace conditions.
This model is particularly suitable for electrical lockout operations where non-conductive properties are essential. The lightweight construction combined with a rugged, corrosion-resistant body ensures safe, reliable lockout for machinery, energy sources, and hazardous equipment.
The P38P is widely utilized in manufacturing, power plants, electrical maintenance, utilities, petrochemicals, and industrial facilities to meet OSHA-compliant LOTO programs.
2. COMPLIANCE & CERTIFICATIONS
The P38P is manufactured according to internationally recognized safety and performance standards:
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REACH Compliant – Free from harmful chemical substances
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CE Certified – Conforms to EU safety requirements
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EN ISO 12100:2010 Compliant – Machinery safety principles
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Developed within the Lockey / Prolockey standard safety system
These certifications ensure that the padlock is accepted in global industrial markets.
3. MATERIAL CONSTRUCTION & COMPONENT DETAILS
Cylinder
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Material: Zinc alloy
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Coating: Nickel-plated for corrosion and wear resistance
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Color: Silver
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Insulation: Anti-static insulated core
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Operation Security: ≤1% key duplication rate for high security
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Pin Structure: 12-pin precision lock cylinder for increased pick resistance
Shackle
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Material: Nylon PA66 (high-strength, non-conductive)
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Coating: Not required due to insulated material
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Color: Black
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Shackle Type: Dielectric (ideal for electrical lockout)
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Key Retaining Feature: YES — key can only be removed when lock is in closed position
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Purpose: Prevents accidental energization and reduces electrical conduction risk
Body
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Material: Industrial nylon PA6
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Coating: Non-coated, UV-stabilized, scratch-resistant
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Color Options:
Red, Yellow, Green, Blue, Dark Blue, Purple, Orange, Grey, White, Black, Brown -
Insulation: Anti-flame and non-conductive
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Durability: Resistant to chemicals, impact, and temperature
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Key Charting System Options:
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Keyed Different (KD)
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Keyed Alike (KA)
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Master Keyed (MK)
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Grand Master Keyed (GMK)
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4. PERFORMANCE & QUALITY CONTROL
Mechanical Performance
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Tension Strength: ≥2000N
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Operation Torque: ≤3N·m
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Impact Resistance: 25 kJ/m² (impact-tested, industrial-grade material)
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Life Cycle: 150,000 lock/unlock operations
Environmental Resistance
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Anti-corrosion: 200 hours salt spray test
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Temperature Range: –20°C to +120°C
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Suitable for harsh indoor or outdoor environments
The padlock is built to withstand extreme humidity, dust, chemical exposure, and thermal fluctuations.
5. DIMENSIONS (MODEL: P38P)
| Component | Measurement | Tolerance |
|---|---|---|
| Shackle Height | 38 mm | ±1 mm |
| Shackle Diameter | 6.2 mm | ±0.2 mm |
| Shackle Clearance (Inner Height) | 20 mm | ±0.5 mm |
| Body Thickness | 20 mm | ±0.2 mm |
| Body Height | 45.5 mm | ±0.2 mm |
| Body Width | 37 mm | ±0.2 mm |
| Net Weight | 0.086 kg | ±5% |
The compact design ensures compatibility with most lockout devices including hasps, breaker locks, electrical panels, valves, and machine isolation points.
6. PACKAGING INFORMATION
| Parameter | Specification |
|---|---|
| SKU | P38P |
| Pieces per Inner Box | 10 |
| Inner Box Size | 22.5 × 10 × 5.5 cm |
| Inner Box Material | Paper |
| Pieces per Master Carton | 100 |
| Inner Boxes per Carton | 10 |
| Master Carton Size | 28.5 × 25 × 22 cm |
| Gross Weight | 9.80 kg |
Packaging ensures secure storage and excellent transportation protection.
7. KEY FEATURES & OPERATIONAL ADVANTAGES
⭐ Electrical Safety
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Non-conductive PA66 shackle prevents electrical arc conduction
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Safe for electricians and electrical maintenance teams
⭐ High Security
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12-pin lock cylinder
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Very low key coincidence rate
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Key retaining system prevents accidental unlocking
⭐ Industrial Durability
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Resistant to chemicals, oils, solvents, UV exposure
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Tested for 150,000 operation cycles
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Salt spray tested for corrosion resistance
⭐ User Identification & Management
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Available in 11 distinct colors to assign locks to individual employees or departments
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Supports complex master key hierarchies (MK, GMK)
⭐ Ergonomic & Lightweight
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Easy to carry and operate with one hand
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Lightweight but extremely durable for long-term industrial use
8. APPLICATION AREAS
The P38P Plastic Shackle Padlock is ideal for:
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Electrical lockout (circuit breakers, panels, switches)
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Energy isolation for mechanical equipment
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Industrial lockout-tagout procedures (LOTO)
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Maintenance shutdowns
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Mining & utility operations
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Manufacturing & assembly lines
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Chemical & processing plants
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HVAC and mechanical servicing
Its non-conductive and flame-retardant design makes it especially suitable for high-risk electrical environments.
9. PRODUCT BENEFITS SUMMARY
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Full compliance with international safety regulations
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Superior electrical insulation and anti-flame performance
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High-impact, corrosion-resistant nylon body
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Flexible keying systems for small or large safety programs
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Available in multiple bright colors for identification
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Precision cylinder ensures secure locking and long operational life
